Gear transmissions are widely used in modern machines due to the high efficiency, invariability of gear ratio, large power range and compactness of construction. The design process of such machine parts is rather complex since multiple factors such as geometrical, technological, exploitation and material features has an impact on the obtained results. In this paper, the influence of the parameters of the zero-backlash spur gear wheel on the stress distribution is presented with using finite element analysis performed in ABAQUS. The obtained results shows the importance of proper shaping of the geometrical features of the gear wheel. The methodology presented in this paper can be used to improve the design process of zero-backlash gear transmissions as well as to analyze the existing designs in order to verify its exploitation properties. Additionally, the presented research has a didactic purpose to highlight main risks and problems with using dynamic FEM analysis for analyzing gear transmissions.